Subscribe Free
in Technology

Rolls-Royce Ultrafan a step closer as advanced low pressure system testing begins

Posted 26 February 2019 · Add Comment

Engineers at Rolls-Royce in Derby, UK, have successfully tested a key component of the UltraFan engine design. UltraFan will redefine the world of jet engines, delivering significant weight, noise and fuel burn reductions, and will be 25% more efficient than a first-generation Trent engine.

 

For the first time, all composite elements of the Advanced Low Pressure system (ALPS), including fan blades, a fan case and annulus fillers, were tested together on a donor engine.

The engine parts are manufactured using state-of-the-art, fully automated construction methods at Rolls-Royce’s Composites Technology Facility, a Composites Centre of Excellence.

Each fan blade is made robotically, building up around 500 layers of carbon fibre materials. Heat and pressure are then applied, and each blade is finished with a leading titanium edge, which offers extreme protection against foreign objects and bird strikes. When laid out, the layers of composite material that make up the fan blades and the fan case on this engine would stretch from London to Leeds.

The Advanced Low Pressure System demonstrates Rolls-Royce’s IntelligentEngine vision. Each blade has a digital twin – an identical virtual copy. During testing, vast amounts of data will be collected that will be fed into the digital twins, and allow engineers to predict how each blade will perform in service.

Ash Owen, Rolls-Royce, chief engineer, Civil Aerospace Demonstrator Programmes said: “These incredible technologies are taking our world-leading fan efficiency to the next level. More than a decade of research and development has brought us to this point and I’m confident that after extreme weather testing in Canada and performance testing in Germany, we can prove ALPS technology even further here in Derby, moving us one step closer to our UltraFan demonstrator.”

The Advanced Low Pressure System programme is a partnership between Rolls-Royce, Clean Sky, Innovate UK, the Department for Business, Energy and Industrial Strategy, the Aerospace Technology Institute, ITP Aero and GKN.

* required field

Post a comment

Other Stories
Advertisement
Latest News

Home-grown growth

Saudi low-cost carrier, Flyadeal, is so busy coping with a flood of domestic traffic that it has had to postpone the start of international services, says its CEO. Alan Dron reports.

Etihad Aviation Group marks Zayed Humanitarian Day

Etihad Aviation Group has hosted a wide-range of charity and humanitarian activities to mark the Zayed Humanitarian Day, taking place today, May 24.

AL42 upgrade for Ayjet in Turkey

Ayjet Anatolian Stars Flight Training Organsation (ATO) recently asked Alsim for an upgrade of its existing Alsim simulator to the newest EASA standards.

EgyptAir and Ukraine International Airlines codeshare

EgyptAir and Ukraine International Airlines have launched their new codeshare partnership.

Adcom adds to Algerian force

Footage shown on Algerian national TV and posted by the Algerian Ministry of Defence on its official Facebook page has revealed that two Emirati-developed unmanned air vehicles (UAVs) are now in service with the Algerian Air Force. Jon

Daherís TBM 940 receives EASA certification

Daher has said its new TBM 940 has been certified by the European Union Aviation Safety Agency (EASA), enabling deliveries to begin with this latest very fast turboprop aircraft version.

Luxivair SK2404240719
See us at
DIAC19_BT264161119ACCA19_BT_2404091019